Currently, Karnataka Khadi Gramodyoga Samyukta Sangha based in Hubli is the only licensed flag production and supply unit in India. Permission for setting up flag manufacturing units in India is allotted by the Khadi Development and Village Industries Commission (KVIC), though the BIS has the power to cancel the licences of units that flout guidelines The flag is manufactured by the khadi unit of KKGSS.The Khadi and Village Industries Commission has certified KKGSS as the sole manufacturer and supplier of the Indian flag to the entire country. There are 100 specialist spinners and 100 weavers employed in making the flag.
The stitching and cutting room ... for a flawless finish.
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The flag is manufactured conforming to the standards laid down by the Bureau of Indian Standards (BIS). The cloth needed for the flag is sourced from KKGSS's unit in Bagalkot and divided into three lots, each of the lots to be dyed with one of the three major colors in the Indian flag. After dying, the cloth is cut in the required size and shape and the blue chakra (wheel) with 24 equally spaced spokes is printed on the white cloth. Finally, the three pieces are stitched together to make the Indian flag. About 60 Japanese sewing machines are used to maintain precision while stitching. Some of the critical confirmation criteria include that the width and length of the entire flag should be in the ratio 2:3 and that the chakra needs to be printed on both the sides of the flag with both of these prints perfectly matched, like two hands joined palm to palm. Each lot shipped is subjected to an inspection by BIS and any issue with a single flag could result in the whole lot being rejected. The flags are manufactured in nine sizes, with the smallest one being 6 X 4 inches (150 X 100 mm) and the biggest one being 21 X 14 feet (6300 X 4200 mm).
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